Turnkey Compressed Biogas Plant EPC Company in India
Natural CNG Fitment Pvt Ltd is the top biogas plant manufacturer and turnkey biogas solution provider in India. We design and supply biogas plants for converting organic waste such as cattle dung, food waste, agricultural residue, agro-industrial waste and other biodegradable feedstocks into renewable biogas. Our CBG biogas plant solutions can be designed for different capacities and applications, including waste-to-energy projects, dairy farms, food-processing industries, industrial fuel requirements, power generation and Bio-CNG/CBG production.
Biogas Plant Manufacturer in India for BIO-CBG/CNG and SATAT Projects
Choosing the top 10 biogas plant manufacturers is important because plant performance depends on several factors, including feedstock characteristics, daily waste availability, digester technology, hydraulic retention time, expected gas yield, land availability, automation and downstream gas utilization. By 2026, the country is home to more than 5 million biogas plants, and demand for commercial and industrial-scale setups continues to climb at a rate of 15-20% each year.
CBG Biogas Plant Turnkey Solutions & EPC Company in India
End-to-end compressed biogas plant EPC and turnkey solutions in India, from design and digester to biogas upgradation and compression 5-30 TPD capacity. Get a free project consultation at Natural CNG Fitment Pvt Ltd. Each plant converts kitchen waste, cattle dung, and agro waste into clean biogas for fuel, power, and Bio CNG production. We are based in Delhi NCR and supply across India.
What is a Biogas Plant?
A biogas plant is a system that breaks down organic waste without oxygen. This process is called anaerobic digestion. Bacteria inside a sealed digester tank feed on the waste and produce biogas as a result.
Biogas is a mix of methane (CH4) and carbon dioxide (CO2). The methane makes it a useful fuel. Raw biogas contains about 55% to 65% methane. After purification, the methane level rises to 90% or higher. At that point, it becomes Bio CNG or compressed biogas (CBG).
2 TPD Compressed Biogas Plant
5 TPD Bio Gas Plant
6 TPD CBG Biogas Plant
How a Compressed Biogas Plant Works?
Our biogas plants follow a proven 5-step process from waste to energy.
Step 1: Organic Waste Collection and Pre-Processing
Step 2: Feeding the Digester
Step 3: Anaerobic Digestion
Step 4: Biogas Collection and Use
Step 5: Digestate Management
Compressed Biogas Plant Capacities, Input & Output
As a top biogas production plant companies in India, we use cstr and plug flow reactor technology in our plants. Here is TPD capacity table below -
| Plant Size | Waste Input (TPD) | Gas Output (m³/day) |
|---|---|---|
| 10 TPD Biogas Plant | 10 | 25 |
| 12 TPD Biogas Plant | 12 | 28 |
| 15 TPD Biogas Plant | 15 | 30 |
| 20 TPD Biogas Plant | 20 | 35 |
| 25 TPD Biogas Plant | 25 | 40 |
| 30 TPD Biogas Plant | 30 | 50 |
TPD means Tonnes Per Day of waste input. Gas output is measured in cubic meters per day at standard conditions. Custom sizes and Finnish Plug Flow configurations are available on request.
Biogas Plant Vs CBG Plant
| Biogas Plant | CBG Plant |
|---|---|
| Produces raw biogas | Produces purified biomethane |
| Usually ~50–65% methane, depending on feedstock/process | Typically upgraded to high methane concentration |
| Can be used directly for cooking/electricity | Compressed for use like CNG |
| Simpler system | Requires gas upgrading and compression |
| Can be small household-scale or large commercial | Generally commercial/industrial scale |
CBG Biogas Plant Cost in India: Plant Size, Land Area, Feedstock, Electricity & Manpower
Natural CNG Fitment Pvt Ltd is recognized among India’s top cbg biogas plant EPC company, offering end-to-end solutions across Bio-CBG plant engineering, turnkey EPC execution, anaerobic digestion, gas purification, biomethane solutions, plant installation and commissioning, and ongoing technical support.
| Plant Capacity | Feedstock Requirement | Approx. Land | Approx. Cost | Electrical Power | Manpower |
|---|---|---|---|---|---|
| 1 TPD CBG | 10–50 TPD | 1–3 acres | ₹4–6 crore | 100–200 kW | 5–8 |
| 2 TPD CBG | 20–100 TPD | 2–4 acres | ₹8–10 crore | 150–300 kW | 6–10 |
| 5 TPD CBG | 50–250 TPD | 4–6 acres | Enquiry Now | 300–600 kW | 10–15 |
| 10 TPD CBG | 100–500 TPD | 8–12 acres | Enquiry Now | 500–1,000 kW | 25–35 |
| 20 TPD CBG | 200–1,000 TPD | 10–15 acres | ₹80–100 crore | 1–2 MW | 25–40 |
Our Biogas Technology Options
Continuous Stirred-Tank Reactor (CSTR)
CSTR systems continuously mix feedstock, ensuring uniform temperature, pH, and microbial distribution, making them suitable for slurry-based waste such as cattle dung and sewage sludge.
Plug Flow Reactor (PFR)
This system comes from our technology partner in Finland with over 15 years of biogas expertise and 30+ digesters installed worldwide.
Key Government Schemes Supporting CBG Biogas in India
India backs its biogas sector through a mix of central and state-level incentives. The SATAT scheme guarantees CBG entrepreneurs assured offtake by Oil Marketing Companies at ₹46/kg, aiming for 5,000 CBG plants by 2028. On the household side, the MNRE National Biogas Programme provides subsidies of ₹7,000-₹12,000, varying by state and category.
The GOBARdhan Scheme further supports rural biogas adoption by linking cattle waste management with energy production. Many states layer on additional capital subsidies of 20-40%, while commercial biogas plants benefit from 80% accelerated depreciation in their first year under the Income Tax Act.
How to Choose the Right Compressed Biogas Plant Size?
Picking the right plant size depends on three things: how much waste you produce, what type of waste it is, and what you plan to do with the biogas.
Step 1: Measure Your Daily Waste
Step 2: Know Your Waste Type
Step 3: Decide Your End Use
Step 4: Talk to Us
10 TPD Biogas Plant
15 TPD Biogas Plant
20 TPD Biogas Plant
What Waste Can a Biogas Plant Process?
Our biogas plants handle a wide range of organic waste. The right feedstock depends on your location, industry, and available waste streams.
- Kitchen and Food Waste
- Cattle Dung and Animal Manure
- Agricultural Waste and Crop Residue
- Municipal Solid Waste (Organic Fraction)
- Food Processing Industry Waste
- Sewage Sludge
- Poultry Litter
Applications of Biogas Plants
Biogas plants serve many industries across India. Here are the most common uses.
Waste-to-Energy Projects
Municipalities and private developers set up biogas plants to convert city waste into clean energy. The biogas powers generators or gets upgraded to Bio CNG for vehicle fuel. As a bio gas manufacturing plant supplier in India, we support waste-to-energy projects from 10 TPD to 400 TPD.
Compressed Bio CNG and CBG Production
Biogas plants are the first step in Bio CNG production. The plant produces raw biogas. A purification plant upgrades it to 90%+ methane. A compressor presses it to 250 bar. CNG cascades store it for transport or dispensing. We supply every part of this chain: biogas plant, purification plant, and CNG Cascades for CBG Biogas Plant.
Farm and Dairy Energy
Dairy farms and cattle sheds use biogas plants to turn animal waste into fuel. The biogas runs generators for on-site power. The digestate returns to the fields as organic fertilizer. Small farms start at 6 TPD. Large dairy operations go up to 30 TPD or more.
Industrial Fuel Replacement
Factories replace diesel and LPG with biogas or Bio CNG for boilers, furnaces, and heating. The switch cuts fuel costs and reduces carbon emissions. A biogas plant on the factory premises creates a self-sufficient fuel source from the factory's own organic waste.
SATAT Scheme Projects
The Government of India's SATAT initiative encourages entrepreneurs to set up CBG plants and sell compressed biogas to Oil Marketing Companies (OMCs) like IOCL, BPCL, and HPCL. A biogas plant with downstream purification and compression is the core of every SATAT project. We supply the complete equipment chain.
Power Generation
Biogas runs gas engines and generators to produce electricity. Our 100 kW biogas power generation plant uses a trusted Cummins genset at 415 V. It suits farms, food plants, and municipal facilities that want on-site power from waste.
Organic Fertilizer Production
Every biogas plant produces digestate as a by-product. This nutrient-rich slurry works as organic fertilizer. Some operators process and sell the digestate as a separate revenue stream, adding a second income to the biogas project.
Biogas Plant and Bio CNG: The Full Value Chain
A biogas plant alone produces raw biogas. To turn it into Bio CNG or CBG, you need three more steps after the biogas plant.
Biogas Purification > Compression > Cascade Storage and Transport
